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Epoxy Anti-Corrosion Powder Coating for Coal Mine Gas Drainage Pipes

Product Introduction:This product is formulated using phenolic epoxy resin and incorporates sel

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Product Introduction:

This product is formulated using phenolic epoxy resin and incorporates self-developed conductive polymers and conductive materials, combining the advantages of intrinsic and doped conductivity. It is specifically designed for conductive heavy-duty anti-corrosion powder coatings. The surface resistivity of the coating can reach below 10⁵ Ω, effectively eliminating static electricity accumulation in gas drainage pipes and preventing static sparks, thereby enhancing safety. The coating features high reactivity, strong adhesion, high cross-link density, and excellent resistance to chemicals, solvents, cathodic disbondment, as well as superior flexibility and impact resistance.

Product Features:

Excellent adhesion to the substrate.

Utilizes self-developed materials combining intrinsic and doped conductivity.

Good electrical conductivity of the coating, with surface resistivity reaching 10⁵ Ω, effectively eliminating surface charge accumulation.

Forms an anti-electric field at the coating-metal interface, shielding electron transfer and protecting the metal.

Superior high-temperature cathodic disbondment resistance.

Low melting temperature, high reactivity, high curing completion rate, and good mechanical properties.

Contains flame retardants, providing certain flame-retardant effects.

Powder Coating Performance Parameters:

ItemQuality IndicatorTest Method
AppearanceUniform color, no lumpsVisual inspection
Density (g/cm³)1.3-1.7GB/T 4472
Non-Volatile Content (%)≥ 99.4GB/T 6554

Cured Powder Coating Performance Parameters:

Test ItemTechnical IndicatorTest Method
AppearanceSmooth surface, uniform color, no bubbles, cracks, or pinholesVisual inspection
Adhesion (Grade)1-3CJ/T 120-2008
Impact ResistanceNo peeling, no crackingCJ/T 120-2008
Surface Resistivity (Ω·m)≤ 1×10⁶ (Ω·m)GB/T 16906-97
Abrasion Resistance (1000g, 1000 cycles)≤ 20gGB/T 1768-1979
Alcohol Burner Flame TestAverage flaming combustion time ≤ 3sMT 181-88

Maximum flaming combustion time ≤ 10s

Average non-flaming combustion time ≤ 20s

Maximum non-flaming combustion time ≤ 60s
Bending TestNo stripping or cracking of the inner coatingCJ/T 120-2008
Flattening Test (Flattening ratio 4/5)No cracking, no strippingCJ/T 120-2008

Compliance Standard:

MT 181-88

Application Fields:

Special anti-static and anti-corrosion coating for gas ventilation and drainage pipes in coal mines.

Application Processes:

Electrostatic spraying, dip coating, roll coating, etc.

Precautions:

The steel pipe surface should be free of oil and moisture; the surface treatment quality should reach Sa2 1/2 level (GB/T 8923); the anchor pattern depth should be 40-90 mm; dust and abrasives on the steel pipe surface should be blown clean. Preheating temperature should be controlled between 180-250°C and must not exceed 275°C.

The product should be stored in a well-ventilated, dry indoor environment with a temperature below 30°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure. The stacking height should not exceed four layers. Avoid long-term pressure and ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.

To ensure thorough curing of the epoxy coating and better anti-corrosion performance, it is recommended to preheat the steel pipe surface to above 200°C to improve the curing completion rate.

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Disclaimer: The above content is for reference and communication only among industry insiders, and does not guarantee its accuracy or completeness. According to relevant laws and regulations and the regulations of this website, units or individuals who purchase related items should obtain valid qualifications and qualification conditions.


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